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Haco
HDSY Press Brake

The HDSY is a Heavy Duty CNC controlled pressbrake with electronic levelling and depth control ROBOSOFT SYNCRO. In the SYNCHRO system the Y1 and Y2 axes operate as an independant double acting hydraulic system. Both axes share the same oil supply but the flow to the valves as well as true position(s) of the ram are entirely and separately controlled by computer command. The CNC reads the ram position from independant linear encoders while monitoring and adjusting the proportional valves, producing a double-closed loop system. By using this principle as well as the integration of the latest technologies, we have succeeded in developing a user-friendly, service-friendly, fast and accurate system. Accuracy is ensured by mounting the linear encoders on a C-frame connected to the bed, rather than directly on the side frames, so that deflection of the side frame and loads do not affect positionning. The SYNCHRO system is such that it easily allows the coupling of two or more machines to obtain working lengths up to 20 m. In this configuration, machines can work independantly as two seperate machines with different applications or in tandem mode as one machine with double capacity and double bending length. Special cylinder design allows ram tilt without damage to cylinders while still maintaining accuracy


Standard

  • Solid frame for maximum strength and minimum deformation. The plates uses for the upper beam, lower beam and side-frames guarantee a minimum deformation under the severest working conditions.
  • Specific for the HDSY is the large gap and daylight-opening.
  • Large dimensioned lower beam positioned partly under floor. Machine and lower beam are positioned under the floor-level, which enables a more comfortable working height for the operator.
  • Demountable Table - The table can be dismounted for re-machining after occasional damage as a consequence of any accident. The table will be calibrated in a general way by our technicians during the commissioning. Manual central, adjustable or CNC controlled anti-deflection tables are offered optionally.
  • Tooling system - The upper beam is standard machined to take HACO type tooling, but can be adapted to every specific wish of the customer. The upper beam has a large number of tool-clamps which allows one to clamp tolling over the full working length of the machine in 1 piece as well as sectionalised.
  • Guideways - The use of guideways covered with synthetic material will avoid all risk of damages and allows reduced adjusting which encreases the guiding accuracy.
  • HINGE-PIN cylinder - The separate control of the oil flow to both cylinders allows tilting of the upper beam up to 2.5° (depending on the working length of the machines). The Hinge-Pin connection of the cylinder to the upper beam avoids all radial forces while still maintaining accuracy.
  • Hydraulics - The hydraulic system is located at the upper part of the pressbrake, completely free from all contaminations whatsoever and easily accessible for maintenance purposes.
  • Components - The hydraulic and electric system exists out of components of well-known makes, available all over the world such as Vickers, Rexroth, Parker and Télémécanique.
  • Movable foot pedal - Double Footpedal (ram up, ram down) standard.
  • Depthsetting of the upperbeam - Automatic Sideframe Deflection Compensation The linear encoders are mounted on a C-frame connected to the bed (free from the side-frame). This results in a constant angular profile, still only influenced by material characteristics (e.g. plate thickness). This system allows one to control the depth setting of the upper beam up to 0.01mm to both sides of the pressbrake, independent from side-frame deflections.
  • Fix reference-point - Both encoders are mounted on a C-frame connected to the bed (free from the side-frame). This results in a constant angular profile, still only influenced by material characteristics (e.g. plate thickness). This system allows one to control the depth setting of the upper beam up to 0.01mm to both sides of the pressbrake, independent from side-frame deflections.
  • Working-speed setting - The measuring system allows one to control the working speed of the pressbrake.

Options

BC55 Graphics

3 axes CNC Control
X-axis : backgauge, programmable in 0.1 mm
Y1-Y2 Axes : depth stop setting - 0.01 mm

  • 14.5" color-graphic video display
  • Expandable up to 6 DC axes or 4 DC axes 8 AC axes
  • Material library up to 30 material types
  • Tool library for 167 upper and 167 lower tools
  • Disc drive 3.5"
  • Automatic CNC programme calculation
  • Automatic bending sequence calculation with user-defined degree of optimisation
  • Color-graphic simulation of thebending sequence.
  • Automatic calculation of the blank sheet size
  • Automatic calculation of backgauge retraction, and generation of the parameters required
  • Process time simulation
  • Possibility of DNC link between the control and external PC

BC 65 3D graphics

  • Standard 3 axes CNC control, expandable up to 8 DC axes or 8AC axes
  • 12,1" Multi colour TFT screen
  • Stable Windows NT operating system
  • Networking possibility for off-line programming
  • 2D-3D graphic programming of the work-pieces
  • Angle programming with angle correction or programming in depth values
  • Automatic calculation of a bending sequence
  • Automatic calculation of backgauge retraction, finger placing and generation of parameters
  • 3D view of the bending steps zoom and view-angle function
  • Calculation of the stretched length
  • Material library for 30 different materials
  • Tool library for 167 upper and 167 lower tools
  • Dust-free located 3,5" disc drive unit
  • 2 auxiliary outputs

Programmable pneumatic fingerheight positioning.

Fingerblocks with pneumatic fingerheight adjustment

Extra Heavy Duty fingerblocks

6-axes backgauges : independant fingerdepth (X1-X2),independant fingerheight (R1-R2),independant fingerwidth (W1-W2)

Frontstop 750mm

Extra Tilting stops

Extra Micrometer tilting stop

Frontstops Movable along the machinelength 750mm

Frontstop adjustable in width (over the complete working length of the machine) and height

Hydr. sheet following system (2 arms)

To support long and heavy or small and thin sheets during the bending process, the machine can be equipped with an hydraulic sheet following system.

CNC controlled Hydraulic Anti Deflection table

Hydraulic top tool clamps

Two-hand control, additional safety fences and light curtains (some are standard for countries requiring the CE safety specifications)


Features

Backgauges

Standard rigid Heavy Duty backgauge, stroke length 1000mm including 2 fingerblocks manually adjustable in width and height.


Controls

BC55 Graphics

3 axes CNC Control
X-axis : backgauge, programmable in 0.1 mm
Y1-Y2 Axes : depth stop setting - 0.01 mm

  • 14.5" color-graphic video display
  • Expandable up to 6 DC axes or 4 DC axes 8 AC axes
  • Material library up to 30 material types
  • Tool library for 167 upper and 167 lower tools
  • Disc drive 3.5"
  • Automatic CNC programme calculation
  • Automatic bending sequence calculation with user-defined degree of optimisation
  • Color-graphic simulation of thebending sequence.
  • Automatic calculation of the blank sheet size
  • Automatic calculation of backgauge retraction, and generation of the parameters required
  • Process time simulation
  • Possibility of DNC link between the control and external PC

BC 65 3D graphics

  • Standard 3 axes CNC control, expandable up to 8 DC axes or 8AC axes
  • 12,1" Multi colour TFT screen
  • Stable Windows NT operating system
  • Networking possibility for off-line programming
  • 2D-3D graphic programming of the work-pieces
  • Angle programming with angle correction or programming in depth values
  • Automatic calculation of a bending sequence
  • Automatic calculation of backgauge retraction, finger placing and generation of parameters
  • 3D view of the bending steps zoom and view-angle function
  • Calculation of the stretched length
  • Material library for 30 different materials
  • Tool library for 167 upper and 167 lower tools
  • Dust-free located 3,5" disc drive unit
  • 2 auxiliary outputs

ATS 600 Controller (standard)

  • 3-axis control X axis : backgauge programmable in 0,1mm, Y1/Y2 axes : Hydraulic axes; depth stop setting in 0,01mm
  • 10,4" TFT colour screen on pending arm
  • 16MB solid state disc
  • Material library up to 30 different materials
  • Tool library for 167 upper and 167 lower tools
  • Angle or depth programming Y1 = Y2
  • Programmable Beam speed and speed change-over point
  • Programmable Upper dead point (opening)
  • Programmable Backgauge Positioning with retraction
  • Programmable delay and dwell-time
  • Piece counter (up and down)
  • 3,5" disc drive unit
  • Accurate backgauge on ballscrews, DC driven, speed 240mm/sec
  • Incl. two fingerblocks manually adjustable in width and height (str. 130mm)

Specifications

4000kN


 30400 40400 50400 60400 70400 80400
Bending Length 3100 mm 4100 mm 5000 mm 6000 mm 7000 mm 8000 mm
Distance between housings 2550 mm 3150 mm 4050 mm 5050 mm 6050 mm 7050 mm
Max. Distance Table / Ram 550 mm 550 mm 550 mm 550 mm 550 mm 550 mm
Ram Stroke 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm
GAP 330 mm 330 mm 330 mm 330 mm 330 mm 330 mm
Table Height 1090 mm 750 mm 750 mm 750 mm 750 mm 750 mm
Fast Approach Speed 90 mm/s 90 mm/s 90 mm/s 90 mm/s 90 mm/s 90 mm/s
Max. Working Speed 7 mm/s 7 mm/s 7 mm/s 7 mm/s 7 mm/s 7 mm/s
Fast Return Speed 60 mm/s 60 mm/s 60 mm/s 60 mm/s 60 mm/s 60 mm/s
Motorpower 37,5 kW 37,5 kW 37,5 kW 37,5 kW 37,5 kW 37,5 kW
Length Approx. 3250 mm 4250 mm 5150 mm 6150 mm 7150 mm 8150 mm
Height above floor level appr. 3350 mm 3200 mm 3300 mm 3600 mm 3870 mm 4080 mm
Depth below floor level approx. - Machine - mm 365 mm 365 mm 365 mm 500 mm 500 mm
Depth below floor level approx. - Table - mm 900 mm 1100 mm 1750 mm 2000 mm 2250 mm
Weight Approx. 23 Ton 32 Ton 37 Ton 44 Ton 52 Ton 61 Ton

5000kN


 30500 40500 50500 60500 70500 80500
Bending Length 3100 mm 4100 mm 5000 mm 6000 mm 7000 mm 8000 mm
Distance between housings 2550 mm 3150 mm 4050 mm 5050 mm 6050 mm 7050 mm
Max. Distance Table / Ram 550 mm 550 mm 550 mm 550 mm 550 mm 550 mm
Ram Stroke 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm
GAP 330 mm 330 mm 330 mm 330 mm 330 mm 330 mm
Table Height 750 mm 750 mm 750 mm 750 mm 750 mm 750 mm
Fast Approach Speed 70 mm/s 70 mm/s 70 mm/s 70 mm/s 70 mm/s 70 mm/s
Max. Working Speed 7 mm/s 7 mm/s 7 mm/s 7 mm/s 7 mm/s 7 mm/s
Fast Return Speed 70 mm/s 70 mm/s 70 mm/s 70 mm/s 70 mm/s 70 mm/s
Motorpower 37,5 kW 37,5 kW 37,5 kW 37,5 kW 37,5 kW 37,5 kW
Length Approx. 3250 mm 4250 mm 5150 mm 6150 mm 7150 mm 8150 mm
Height above floor level appr. 3600 mm 3450 mm 3650 mm 3800 mm 3950 mm 4150 mm
Depth below floor level approx. - Machine 365 mm 580 mm 580 mm 580 mm 580 mm 580 mm
Depth below floor level approx. - Table 850 mm 1200 mm 1350 mm 1750 mm 2000 mm 2250 mm
Weight Approx. 26 Ton 38 Ton 45 Ton 52 Ton 61 Ton 71 Ton

6000kN


 40600 50600 60600 70600 80600
Bending Length 4100 mm 5000 mm 6000 mm 7000 mm 8000 mm
Distance between housings 3150 mm 4050 mm 5050 mm 6050 mm 7050 mm
Max. Distance Table / Ram 550 mm 550 mm 550 mm 550 mm 550 mm
Ram Stroke 300 mm 300 mm 300 mm 300 mm 300 mm
GAP 330 mm 330 mm 330 mm 330 mm 330 mm
Table Height 750 mm 750 mm 750 mm 750 mm 750 mm
Fast Approach Speed 70 mm/s 70 mm/s 70 mm/s 70 mm/s 70 mm/s
Max. Working Speed 6 mm/s 6 mm/s 6 mm/s 6 mm/s 6 mm/s
Fast Return Speed 56 mm/s 56 mm/s 56 mm/s 56 mm/s 56 mm/s
Motorpower 37,5 kW 37,5 kW 37,5 kW 37,5 kW 37,5 kW
Length Approx. 4250 mm 5150 mm 6150 mm 7150 mm 8150 mm
Height above floor level appr. 3450 mm 3650 mm 3800 mm 3950 mm 4150 mm
Depth below floor level approx. - Machine 580 mm 580 mm 580 mm 580 mm 580 mm
Depth below floor level approx. - Table 1200 mm 1350 mm 1750 mm 2000 mm 2250 mm
Weight Approx. 43 Ton 52 Ton 57 Ton 70 Ton 81 Ton

7000kN


 40700 50700 60700 70700 80700
Bending Length 4100 mm 5000 mm 6000 mm 7000 mm 8000 mm
Distance between housings 3050 mm 4050 mm 5050 mm 6050 mm 7050 mm
Max. Distance Table / Ram 600 mm 600 mm 600 mm 600 mm 600 mm
Ram Stroke 300 mm 300 mm 300 mm 300 mm 300 mm
GAP 350 mm 350 mm 350 mm 350 mm 350 mm
Table Height 750 mm 750 mm 750 mm 750 mm 750 mm
Fast Approach Speed 70 mm/s 70 mm/s 70 mm/s 70 mm/s 70 mm/s
Max. Working Speed 6 mm/s 6 mm/s 6 mm/s 6 mm/s 6 mm/s
Fast Return Speed 56 mm/s 56 mm/s 56 mm/s 56 mm/s 56 mm/s
Motorpower 45 kW 45 kW 45 kW 45 kW 45 kW
Length Approx. 4250 mm 5150 mm 6150 mm 7150 mm 8150 mm
Height above floor level appr. 3650 mm 3850 mm 4050 mm 4200 mm 4400 mm
Depth below floor level approx. - Machine 580 mm 580 mm 580 mm 580 mm 580 mm
Depth below floor level approx. - Table 1450 mm 1600 mm 2000 mm 2250 mm 2500 mm
Weight Approx. 49 Ton 57 Ton 68 Ton 79 Ton 86 Ton

8000kN


 40800 50800 60800 70800 80800
Bending Length 4100 mm 5000 mm 6000 mm 7000 mm 8000 mm
Distance between housings 3050 mm 4050 mm 5050 mm 6050 mm 7050 mm
Max. Distance Table / Ram 700 mm 700 mm 700 mm 700 mm 700 mm
Ram Stroke 350 mm 350 mm 350 mm 350 mm 350 mm
GAP 350 mm 350 mm 350 mm 350 mm 350 mm
Table Height 750 mm 750 mm 950 mm 850 mm 750 mm
Fast Approach Speed 80 mm/s 80 mm/s 80 mm/s 80 mm/s 80 mm/s
Max. Working Speed 6 mm/s 6 mm/s 6 mm/s 6 mm/s 6 mm/s
Fast Return Speed 60 mm/s 60 mm/s 60 mm/s 60 mm/s 60 mm/s
Motorpower 55 kW 55 kW 55 kW 55 kW 55 kW
Length Approx. 4600 mm 5300 mm 6850 mm 7150 mm 8150 mm
Height above floor level appr. 3650 mm 3850 mm 4850 mm 4800 mm 4400 mm
Depth below floor level approx. - Machine 580 mm 580 mm 580 mm 580 mm 580 mm
Depth below floor level approx. - Table 1450 mm 1600 mm 2000 mm 2250 mm 2500 mm
Weight Approx. 56 Ton 67 Ton 75 Ton 87 Ton 101 Ton

10000kN


 501000 601000 701000 801000
Bending Length 5000 mm 6000 mm 7000 mm 8000 mm
Distance between housings 4050 mm 5050 mm 6050 mm 7050 mm
Max. Distance Table / Ram 700 mm 700 mm 700 mm 700 mm
Ram Stroke 350 mm 350 mm 350 mm 350 mm
GAP 400 mm 400 mm 400 mm 400 mm
Table Height 750 mm 750 mm 750 mm 750 mm
Fast Approach Speed 80 mm/s 80 mm/s 80 mm/s 80 mm/s
Max. Working Speed 5 mm/s 5 mm/s 5 mm/s 5 mm/s
Fast Return Speed 60 mm/s 60 mm/s 60 mm/s 60 mm/s
Motorpower 75 kW 75 kW 75 kW 75 kW
Length Approx. 5300 mm 6150 mm 7150 mm 8150 mm
Height above floor level appr. 4300 mm 4500 mm 4750 mm 4950 mm
Depth below floor level approx. - Machine 800 mm 800 mm 800 mm 800 mm
Depth below floor level approx. - Table 2100 mm 2500 mm 2850 mm 3150 mm
Weight Approx. 83 Ton 110 Ton 117 Ton 128 Ton


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